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13. BEARING MATERIALS

The bearing rings and rolling elements of rolling                     13.1 Materials for Bearing Rings and Rolling                                        NSK uses highly pure vacuum-degassed bearing                    13.2 Cage Materials
bearings are subjected to repetitive high pressure with                      Elements                                                                     steel containing a minimum of oxygen, nitrogen, and
a small amount of sliding. The cages are subjected to                                                                                                     hydrogen compound impurities. The rolling fatigue life          The low carbon steels shown in Table 13.5 are the main
tension and compression and sliding contact with                      Primarily, high carbon chromium bearing steel                                       of bearings has been remarkably improved using this             ones for the pressed cages for bearings. Depending on
the rolling elements and either or both of the bearing                (Table 13.1) is used for the bearing rings and rolling                              material combined with the appropriate heat treatment.          the purpose, brass or stainless steel may be used. For
rings.                                                                elements. Most NSK bearings are made of SUJ2                                        For special purpose bearings, high temperature bearing          machined cages, high strength brass (Table 13.6) or
Therefore, the materials used for the rings, rolling                  among the JIS steel types listed in Table 13.1, while                               steel, which has superior heat resistance, and stainless        carbon steel (Table 13.5) is used. Sometimes synthetic
elements, and cages require the following                             the larger bearings generally use SUJ3. The chemical                                steel having good corrosion resistance may be used.             resin is also used.
characteristics:                                                      composition of SUJ2 is approximately the same as                                    The chemical composition of these special materials
                                                                      AISI 52100 specified in the USA, DIN 100 Cr6 in                                     are given in Tables 13.3 and 13.4.
                    High rolling contact                              Germany, and BS 535A99 in England.
Material            fatigue strength            Characteristics       For bearings that are subjected to very severe shock                                                                    Table 13. 4 Chemical Composition of Stainless Steel for
characteristics                                 required for          loads, carburized low-carbon alloy steels such as                                                                                      Rolling Bearing (Major Elements)
required for        High hardness               cage material         chrome steel, chrome molybdenum steel, nickel
bearing rings                                                         chrome molybdenum steel, etc. are often used. Such                                  Standard    Symbols                                           Chemical Composition (%)
and rolling         High wear                                         steels, when they are carburized to the proper depth
elements            resistance                                        and have sufficient surface hardness, are more shock                                JIS G 4303  SUS 440 C        C          Si                    Mn P                      S                   Cr               Mo
                                                                      resistant than normal, through-hardened bearing steels                              SAE J 405    51440 C   0.95 to 1.20                                                                  16.00 to 18.00
                    High dimensional                                  because of the softer energy-absorbing core. The                                                           0.95 to 1.20  Less than                Less than   Less than     Less than    16.00 to 18.00        Less than
                    stability                                         chemical composition of common carburized bearing                                                                        1.00                     1.00        0.040         0.030                              0.75
                                                                      steels is listed in Table 13.2.                                                                                          Less than                                                                             Less than
                    High mechanical                                                                                                                                                            1.00                     Less than   Less than     Less than                          0.75
                    strength                                                                                                                                                                                            1.00        0.040         0.030

Other necessary characteristics, such as easy                                                                                                                                    Table 13. 5 Chemical Composition of Steel sheet and Carbon Steel
production, shock and heat resistance, and corrosion                                                                                                                                             for Cages (Major Elements)
resistance, are required depending on individual
applications.

            Table 13. 1 Chemical Composition of High-Carbon Chromium Bearing Steel (Major Elements)                                                                                                                                    Chemical Composition (%)

   Standard      Symbols                                              Chemical Composition (%)                                                              Classification       Standard      Symbols           C                  Si Mn P                                             S
JIS G 4805
                                     C                Si              Mn P                      S                        Cr Mo                            Steel sheet and        JIS G 3141    SPCC           Less than             −             Less than    Less than             Less than
ASTM A 295                                      0.15 to 0.35                                                                                              strip for pressed      BAS 361       SPB 2          0.12                                0.50         0.04                  0.045
                    SUJ 2 0.95 to 1.10          0.40 to 0.70     Less than  Less than       Less than         1.30 to 1.60                     −          cages                  JIS G 3311    S 50 CM      0.13 to 0.20                                                             Less than
                                                0.15 to 0.35     0.50       0.025           0.025                                                                                                                                   Less than                  Less than             0.030
                                                0.15 to 0.35  0.90 to 1.15  Less than       Less than                                                                                                       0.47 to 0.53            0.30         0.25 to 0.60  0.03                  Less than
                                                                 Less than  0.025           0.025                                                                                                                                                                                    0.035
                    SUJ 3 0.95 to 1.10                           0.50       Less than       Less than         0.90 to 1.20                     −                                                                                                               Less than
                                                                            0.025           0.025                                                                                                                                                              0.03
                                                                                                                                                                                                                                   0.15 to 0.35  0.60 to 0.90

                    SUJ 4 0.95 to 1.10                                                                        1.30 to 1.60 0.10 to 0.25                   Carbon steel for
                                                                                                                                                          machined cages
                    52100 0.93 to 1.05                        0.25 to 0.45  Less than       Less than         1.35 to 1.60             Less than                                 JIS G 4051    S 25 C       0.22 to 0.28           0.15 to 0.35  0.30 to 0.60 Less than 0.03 Less than 0.035
                                                                            0.025           0.015                                      0.10

                                                                                                                                                          Remarks BAS is Japanese Bearing Association Standard.

                    Table 13. 2 Chemical Composition of Carburizing Bearing Steels (Major Elements)

 Standard        Symbols                                              Chemical Composition (%)                                                                                  Table 13. 6 Chemical Composition of High Strength Brass for Machined Cages
JIS G 4052
                                     C          Si Mn P                                 S Ni Cr Mo                                                                                                                      Chemical Composition (%)
JIS G 4053
ASTM A 534   SCr 420 H 0.17 to 0.23 0.15 to 0.35 0.55 to 0.95         Less than  Less than         Less than             0.85 to 1.25          −          Standard Symbols                                                                                                Impurities
             SCM 420 H 0.17 to 0.23 0.15 to 0.35 0.55 to 0.95         0.030      0.030             0.25
             SNCM 220 H 0.17 to 0.23 0.15 to 0.35 0.60 to 0.95        Less than  Less than         Less than             0.85 to 1.25 0.15 to 0.35                               Cu               Zn          Mn        Fe Al Sn                                 Ni       Pb S i
             SNCM 420 H 0.17 to 0.23 0.15 to 0.35 0.40 to 0.70        0.030      0.030             0.25
             SNCM 815 0.12 to 0.18 0.15 to 0.35 0.30 to 0.60          Less than  Less than                                                                                                    33.0 to 42.0  0.1 to 1.5                                         Less than
                                                                      0.030      0.030          0.35 to 0.75 0.35 to 0.65 0.15 to 0.30                    JIS H 5120  CAC301    55.0 to 60.0    Residual    0.5 to 2.5  0.5 to 1.5  0.5 to 1.5    Less than    1.0        Less than  Less than
                                                                      Less than  Less than                                                                            (HBsC 1)                                          0.1 to 1.0  0.2 to 2.0    1.0                     0.4        0.1
                                                                      0.030      0.030                                                                                                                                                                            −       Less than
                                                                      Less than  Less than      1.55 to 2.00 0.35 to 0.65 0.15 to 0.30                    JIS H 3250 C 6782 56.0 to 60.5                                                             −                    0.5           −
                                                                      0.030      0.030
                                                                                                4.00 to 4.50 0.70 to 1.00 0.15 to 0.30                    Remarks Improved HBsC 1 is also used.

                 8620 H   0.17 to 0.23 0.15 to 0.35 0.60 to 0.95      Less than  Less than      0.35 to 0.75 0.35 to 0.65 0.15 to 0.25
                 4320 H   0.17 to 0.23 0.15 to 0.35 0.40 to 0.70      0.025      0.015          1.55 to 2.00 0.35 to 0.65 0.20 to 0.30
                 9310 H   0.07 to 0.13 0.15 to 0.35 0.40 to 0.70      Less than  Less than      2.95 to 3.55 1.00 to 1.40 0.08 to 0.15
                                                                      0.025      0.015
                                                                      Less than  Less than
                                                                      0.025      0.015

            Table 13. 3 Chemical Composition of High Speed Steel for Bearings Used at High Temperatures

Standard Symbols C                                            Chemical Composition (%)

                          Si Mn                 P             S Cr Mo                   V Ni Cu Co W

AISI   M50  0.77 to 0.85  Less than  Less than  Less than  Less than  3.75 to 4.25 4.00 to 4.50 0.90 to 1.10  Less than  Less than  Less than  Less than
                          0.25       0.35       0.015      0.015                                              0.10       0.10       0.25       0.25

A 114                                                                                                                                                                                                                                                                                 A 115
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