Page 7 - e3331
P. 7
Introduction of Performance by Use
1 Automotive Manufacturing Equipment
Maintenance Free, Long Life even in Severe Environments
Actual results from welding machines, the most Ball deterioration
severe environment in automotive plants
Sample No.1 Sample No.2
Operating conditions (without NSK K1) (with NSK K1)
Sample: LH300200ELC1-PCZ
No.1: Double seal + Protector (no NSK K1)
No.2: NSK K1 attached + Single seal + Protector
Tested on the same welding machine at the same place in automotive
production line
Sample No.1: 10.5-month operation
Sample No.2: 13-month operation
Rail raceway deterioration
Comparison after running Sample No.1 Sample No.2
Sample No.1 (without NSK K1) (without NSK K1) (with NSK K1)
: Rail and ball slide raceways and balls showed rust and
extensive deterioration
Sample No.2 (with NSK K1)
: Rail and ball slide raceways and balls had no rust and
only slight deterioration
Merit Comparison of lubricant consumption
Estimated oil consumption in the test equivalent to 5
• Reduced expense for lubricants (see graph in the right) years running (for 4 LH45 slides)
• No oil or grease supply systems required 35 000
Reduced equipment cost
30 000 0.3 cm3 × 16 hr/day
• Improved machine design time and efficiency 25 000 × 340 days/year × 5 years
No piping design required × 4 slides 32 640 cm3
• Long-term maintenance free Lubricant volume, cm3 20 000
Reduced maintenance cost
15 000
• Better for the environment
NSK K1 reduces lubricant consumption, minimizes waste
oil
10 000
5 000 59 cm3 × 4 slides
0 236 cm3
NSK K1 with grease Oil lubrication